Pulse LEDBAR 24.1 User Manual

ACA 635 IGBT Supply Sections (ISU)260 to 4728 kVAACS 600 User’s ManualThis manual includes• Safety • Commissioning of the Supply Section with ISU• Fun

viii ACA 635 IGBT Supply Sections User’s Manual Chapter 4 – Commissioning the Supply Section with ISUOverview . . . . . . . . . . . . . . . . . . . .

Appendix A – Technical DataA-14 ACA 635 IGBT Supply Sections Use of the ACx 600 in Second Environment without EMC filtering (EN 61800-3: second enviro

ACA 635 IGBT Supply Sections B-1Appendix B – Circuit DiagramsOverviewThe following pages contain some circuit diagrams of supply sections equipped wit

Appendix B – Circuit DiagramsB-2 ACA 635 IGBT Supply SectionsH

Appendix B – Circuit DiagramsACA 635 IGBT Supply Sections B-3

Appendix B – Circuit DiagramsB-4 ACA 635 IGBT Supply Sections

Appendix B – Circuit DiagramsACA 635 IGBT Supply Sections B-5

Appendix B – Circuit DiagramsB-6 ACA 635 IGBT Supply Sections

Appendix B – Circuit DiagramsACA 635 IGBT Supply Sections B-7

Appendix B – Circuit DiagramsB-8 ACA 635 IGBT Supply Sections

Appendix B – Circuit DiagramsACA 635 IGBT Supply Sections B-9

ACA 635 IGBT Supply Sections User’s Manual ixChapter 8 – ParametersOverview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Appendix B – Circuit DiagramsB-10 ACA 635 IGBT Supply Sections

3BFE 64013700 R0125 REV BEFFECTIVE: 10.11.2000 ENABB Industry OyDrivesP. O . B o x 1 8 4FIN-00381 HELSINKIFINLANDTelephone +358 10 22 2000Telefax +

x ACA 635 IGBT Supply Sections User’s Manual Power Cable Entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ACA 635 IGBT Supply Sections User’s Manual 1-1Chapter 1 – IntroductionAbout this ManualThe ACA 635 supply section includes an Auxiliary Control Unit,

Chapter 1 – Introduction1-2 ACA 635 IGBT Supply Sections User’s ManualISU-related Information in Other ManualsItems concerning the ACA 635 not describ

ACA 635 IGBT Supply Sections 2-1Chapter 2 – Operation BasicsOperation of ISUThe ISU is a four-quadrant switching-mode converter. The a.c. current of

Chapter 2 – Operation Basics2-2 ACA 635 IGBT Supply SectionsDiagram The waveforms of u0 and u1 shown below. The measuring points are given in the main

Chapter 2 – Operation BasicsACA 635 IGBT Supply Sections 2-3DC Current A typical DC current (idc) waveform is shown below. HarmonicsIGBT supply unit d

Chapter 2 – Operation Basics2-4 ACA 635 IGBT Supply SectionsVoltage Harmonics A typical spectrum of the voltage harmonics at the output of the transfo

ACA 635 IGBT Supply Sections 3-1Chapter 3 – Hardware DescriptionMain Components of ACS 600 MultiDrive with ISUThe main components of an ACS 600 MultiD

ACS 600 MultiDrive Manuals (Air-cooled Units, English Originals) GENERAL MANUALS*Safety and Product Information EN 63982229• Complete general Safety

Chapter 3 – Hardware Description3-2 ACA 635 IGBT Supply SectionsAuxiliary Control Unit The following components are located in the Auxiliary Control U

Chapter 3 – Hardware DescriptionACA 635 IGBT Supply Sections 3-3IGBT Supply Unit The IGBT Supply Unit includes the parts listed below: • Converter (AC

Chapter 3 – Hardware Description3-4 ACA 635 IGBT Supply SectionsMain Circuit ConstructionThe converter consists of six insulated gate bipolar transist

Chapter 3 – Hardware DescriptionACA 635 IGBT Supply Sections 3-5ISU and DSU in Parallel A diode supply unit must not be connected galvanically in para

Chapter 3 – Hardware Description3-6 ACA 635 IGBT Supply SectionsBraking Chopper A braking chopper can be connected in parallel with an IGBT supply uni

ACA 635 IBGT Supply Sections 4-1Chapter 4 – Commissioning the Supply Section with ISUOverviewThis chapter describes the commissioning of a supply sect

Chapter 4 – Commissioning the Supply Section with ISU4-2 ACA 635 IBGT Supply SectionsChecks with No Voltage ConnectedThis table is a commissioning ch

Chapter 4 – Commissioning the Supply Section with ISUACA 635 IBGT Supply Sections 4-3Connecting Voltage to Auxiliary CircuitsThis table describes how

Chapter 4 – Commissioning the Supply Section with ISU4-4 ACA 635 IBGT Supply SectionsChecks with Voltage Connected to Auxiliary CircuitsThis table is

Chapter 4 – Commissioning the Supply Section with ISUACA 635 IBGT Supply Sections 4-5Connecting Voltage to IGBT Supply Unit This table describes how t

ã 2000 ABB Industry Oy. All Rights Reserved.ACA 635 IGBT Supply Sections260 to 4728 kVAUser’s ManualThis manual concerns the ACS 600 MultiDrive supply

Chapter 4 – Commissioning the Supply Section with ISU4-6 ACA 635 IBGT Supply SectionsStartingThis procedure instructs how to start the IGBT supply un

Chapter 4 – Commissioning the Supply Section with ISUACA 635 IBGT Supply Sections 4-7Checks with ISU Supply StartedThis table is a list of checks to b

Chapter 4 – Commissioning the Supply Section with ISU4-8 ACA 635 IBGT Supply SectionsControlling the ISU with an Overriding SystemThis procedure inst

Chapter 4 – Commissioning the Supply Section with ISUACA 635 IBGT Supply Sections 4-9Fieldbus Adapters.On-load ChecksThis table is a commissioning che

Chapter 4 – Commissioning the Supply Section with ISU4-10 ACA 635 IBGT Supply Sections

ACA 635 IGBT Supply Sections 5-1Chapter 5 – Earth Fault ProtectionOverviewThis chapter contains descriptions of the earth fault protection solutions a

Chapter 5 – Earth Fault Protection5-2 ACA 635 IGBT Supply SectionsWith Bender’s insulation monitoring device it’s possible to set up two response val

ACA 635 IGBT Supply Sections 6-1Chapter 6 – Firmware DescriptionOverviewThis chapter describes the IGBT supply unit control program. Note: The param

Chapter 6 – Firmware Description6-2 ACA 635 IGBT Supply SectionsControl PrincipleThe fundamental theory of line converter operation can be presented

Chapter 6 – Firmware DescriptionACA 635 IGBT Supply Sections 6-3The primary function of the ISU is to control the power transfer between the network

Chapter 6 – Firmware Description6-4 ACA 635 IGBT Supply SectionsIf the network frequency is constant, power is directly proportional to the torque. B

Chapter 6 – Firmware DescriptionACA 635 IGBT Supply Sections 6-5The parameters concerning the identification routine are presented below. ChargingW

Chapter 6 – Firmware Description6-6 ACA 635 IGBT Supply SectionsThe synchronization parameters are listed below.Starting SequenceDuring the charging

Chapter 6 – Firmware DescriptionACA 635 IGBT Supply Sections 6-7Start by the StartingSwitchBy default, the ISU control commands (ON/OFF) are given b

Chapter 6 – Firmware Description6-8 ACA 635 IGBT Supply SectionsStart via Fieldbus To enable the fieldbus control Parameter 98.01 COMMAND SEL must be

Chapter 6 – Firmware DescriptionACA 635 IGBT Supply Sections 6-9Level StartLevel Start is used with parallel connected DSU and ISU configurations. L

Chapter 6 – Firmware Description6-10 ACA 635 IGBT Supply SectionsMissing PhaseThere is no direct a.c. voltage measurement in the ISU. The lost supply

Chapter 6 – Firmware DescriptionACA 635 IGBT Supply Sections 6-11Control DiagramA block diagram of the measurements and principle of the ISU control

Chapter 6 – Firmware Description6-12 ACA 635 IGBT Supply SectionsDC References The ISU control has two reference values for the DC voltage control:•

Chapter 6 – Firmware DescriptionACA 635 IGBT Supply Sections 6-13DC Voltage Controller The DC voltage controller is the primary controller for the I

ACA 635 IGBT Supply Sections iiiSafety InstructionsOverviewThe complete safety instructions for the ACA 6xx in Safety and Product Information (EN code

Chapter 6 – Firmware Description6-14 ACA 635 IGBT Supply SectionsThe parameters and actual values of DC voltage control are listed below.Current Limi

Chapter 6 – Firmware DescriptionACA 635 IGBT Supply Sections 6-15When the current limit alarm is active, the internal control first lowers the rampe

Chapter 6 – Firmware Description6-16 ACA 635 IGBT Supply SectionsReactive power control is capable of generating a preset amount of reactive power (P

ACA 635 IGBT Supply Sections 7-1Chapter 7 – Fault TracingOverviewThis chapter explains the ACA 635 fault tracing procedure with the Control Panel. For

Chapter 7 – Fault Tracing 7-2 ACA 635 IGBT Supply SectionsFault History When a fault is detected, it is stored in the Fault History. The last faults

Chapter 7 – Fault TracingACA 635 IGBT Supply Sections 7-3EARTH FAULTPar. 9.12 bit 13Earthed/Grounded NetworkThe sum of line currents measured with in

Chapter 7 – Fault Tracing 7-4 ACA 635 IGBT Supply SectionsCH0 COM LOSTPar. 9.02 bit 12Par. 9.11 bit 10Communication break detected on CH0 receive.(pr

Chapter 7 – Fault TracingACA 635 IGBT Supply Sections 7-5FAN FLTPar. 9.11 bit 5Fan is not rotating, or contactor connection is loose.Check the acknow

Chapter 7 – Fault Tracing 7-6 ACA 635 IGBT Supply SectionsWhat to Do in Case of an Earth Fault IndicationThis section describes how to trace the caus

Chapter 7 – Fault TracingACA 635 IGBT Supply Sections 7-7Flowchart Use this flowchart for tracing the cause of an earth fault indication and for loca

Safety Instructionsiv ACA 635 IGBT Supply SectionsThe control boards of the converter unit may be at the main circuit potential. Dangerous voltages ma

Chapter 7 – Fault Tracing 7-8 ACA 635 IGBT Supply Sections

ACA 635 IGBT Supply Sections 8-1Chapter 8 – ParametersOverviewParameters for the IGBT supply unit control program are described in the tables below.S

Chapter 8 – Parameters 8-2 ACA 635 IGBT Supply Sections1 Actual SignalsCode Parameter Range/Unit Description Integer Scaling1ACTUALSIGNALS1.05 FREQUEN

Chapter 8 – ParametersACA 635 IGBT Supply Sections 8-32 Actual Signals3 Actual Signals Code Parameter Unit Description Integer Scaling2ACTUALSI

Chapter 8 – Parameters 8-4 ACA 635 IGBT Supply Sections4 InformationThe software version (Parameters 4.01 and 4.03) is expressed as follows:Character

Chapter 8 – ParametersACA 635 IGBT Supply Sections 8-57 Control WordParameter 7.01 is the control word of the line converter. The control word

Chapter 8 – Parameters 8-6 ACA 635 IGBT Supply Sections9 Fault WordsThese parameters are 16-bit words. They are displayed as hex values. Bit value 1 =

Chapter 8 – ParametersACA 635 IGBT Supply Sections 8-79.07 INT FAULT INFO * Bits 0 to 3 are in use with parallel-connected converters only. Con

Chapter 8 – Parameters 8-8 ACA 635 IGBT Supply Sections9.11 SUPPLY FAULT WORD0 CHARGING FLT DC link short-circuit during charging1 OVERCURRENT Overcur

Chapter 8 – ParametersACA 635 IGBT Supply Sections 8-911 Reference Selects13 Analogue InputsCode Parameter TypeDefault Alternative Settings ( )

Safety InstructionsACA 635 IGBT Supply Sections vDedicated TransformerWARNING! The ACA 635 must be supplied with a transformer dedicated to drives and

Chapter 8 – Parameters 8-10 ACA 635 IGBT Supply Sections14 Digital OutputsCode Parameter TypeDefault Range Description Integer Scaling14 DIGITAL OUTPU

Chapter 8 – ParametersACA 635 IGBT Supply Sections 8-1115 Analogue OutputsCode Parameter TypeDefault Alternative Settings ( ) Fieldbus Equivale

Chapter 8 – Parameters 8-12 ACA 635 IGBT Supply Sections16 System Control InputsCode ParameterTypeDefault Alternative Settings ( ) Fieldbus Equivalent

Chapter 8 – ParametersACA 635 IGBT Supply Sections 8-1318 LED Panel ControlCode Parameter TypeDefault Range Description Integer Scaling18 LED P

Chapter 8 – Parameters 8-14 ACA 635 IGBT Supply Sections19 Data StorageParameters of this group are storages for receiving information from or sending

Chapter 8 – ParametersACA 635 IGBT Supply Sections 8-1519 Data StorageParameter TableInteger scaling of these parameters is 1 = 1, the type is

Chapter 8 – Parameters 8-16 ACA 635 IGBT Supply Sections21 Start/Stop FunctionsCode Parameter TypeDefault Range/Unit Description21 START/STOP21.01 DC

Chapter 8 – ParametersACA 635 IGBT Supply Sections 8-17The functions set by this parameter group are visualised below. Uc is intermediate circu

Chapter 8 – Parameters 8-18 ACA 635 IGBT Supply Sections23 DC Bus ReferenceWith the help of the Parameter 23.01 DC VOLT REF, the DC link voltage can b

Chapter 8 – ParametersACA 635 IGBT Supply Sections 8-1930 Fault FunctionsCode ParameterTypeDefault Alternative Settings ( ) Fieldbus Equivalent

Safety Instructionsvi ACA 635 IGBT Supply Sections

Chapter 8 – Parameters 8-20 ACA 635 IGBT Supply Sections51 Communication Module70 DDCS Control30.12 DC UNDERVOLT TRIPR 293/354/488 0...747 VDC (415 V

Chapter 8 – ParametersACA 635 IGBT Supply Sections 8-2170.05 CH0 COMM LOSS CTRLIFAULT This parameter is in use when Par. 98.01 COMMAND SEL is s

Chapter 8 – Parameters 8-22 ACA 635 IGBT Supply Sections71 DriveBus Communication Code ParameterTypeDefault Alternative Settings ( ) Fieldbus Equivale

Chapter 8 – ParametersACA 635 IGBT Supply Sections 8-2390, 91 Data Set Receive AddressesParameters of this group are addresses for received dat

Chapter 8 – Parameters 8-24 ACA 635 IGBT Supply Sections92, 93 Data Set Transmit AddressesParameters of this group are signal addresses for transmitte

Chapter 8 – ParametersACA 635 IGBT Supply Sections 8-2598 Option ModulesCode Parameter TypeDefault Alternative Settings ( ) Fieldbus Equivalent

Chapter 8 – Parameters 8-26 ACA 635 IGBT Supply Sections99 Start-up DataCode ParameterTypeDefault Alternative Settings ( ) Fieldbus EquivalentDescript

ACA 635 IGBT Supply Sections A-1Appendix A – Technical DataRatingsAbbreviations This table explains the abbreviations used in the following rating tab

Appendix A – Technical DataA-2 ACA 635 IGBT Supply SectionsRatings 380...690 V This table shows the nominal ratings for the IGBT supply sections. Type

Appendix A – Technical DataACA 635 IGBT Supply Sections A-3Dimensions and WeightsThis table shows the dimensions and weights of the IGBT supply sectio

ACA 635 IGBT Supply Sections User’s Manual viiTable of ContentsACS 600 MultiDrive Manuals (Air-cooled Units, English Originals) Safety InstructionsO

Appendix A – Technical DataA-4 ACA 635 IGBT Supply SectionsInput Power ConnectionVoltage (U1):380/400/415 VAC 3-phase for 415 VAC units380/400/415/440

Appendix A – Technical DataACA 635 IGBT Supply Sections A-5Harmonic Distortion This table gives total harmonic distortion (THD) of the ACA 635. Def

Appendix A – Technical DataA-6 ACA 635 IGBT Supply SectionsFusesThe fuses (ultrarapid) of the IGBT supply section are given below. Only ultra rapid fu

Appendix A – Technical DataACA 635 IGBT Supply Sections A-7IGBT Supply Unit DCFusesThe d.c. fuses (Bussmann) used in the IGBT supply units are listed

Appendix A – Technical DataA-8 ACA 635 IGBT Supply SectionsIGBT Supply Sections The connection holes for cable lugs are presented below. Type Holes fo

Appendix A – Technical DataACA 635 IGBT Supply Sections A-9Drive Control Unit NDCU-2xThis figure shows the NDCU-21 containing an NAMC-21 board and an

Appendix A – Technical DataA-10 ACA 635 IGBT Supply SectionsNIOC Board ConnectionsExternal control connections for the IGBT Supply Unit on the NIOC bo

Appendix A – Technical DataACA 635 IGBT Supply Sections A-11Control PanelThe Control Panel (CDP 312) is connected to 6-pin modular connector X3 on the

Appendix A – Technical DataA-12 ACA 635 IGBT Supply SectionsApplicable StandardsThe ACA 635 complies with the following standards:• EN 60204-1: 1992 +

Appendix A – Technical DataACA 635 IGBT Supply Sections A-13CE MarkingA CE mark is attached to ACS 600 MultiDrive frequency converters (380...690 V ra